Custom Mailer Boxes
Mailer Boxes by Custom Packaging Makers
Secure, Presentable, and Sustainable Shipping Solutions for E‑commerce Brands
Ship Safely, Impress Customers Upgrade your shipping with custom mailer boxes from Custom Packaging Makers. Designed for e‑commerce fulfillment, subscription services, and retail delivery, our mailer boxes combine protective construction, brandable surfaces, and eco-conscious materials to ensure products arrive intact and on‑brand.
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Why Mailer Boxes Matter
In online retail the unboxing experience and product protection are equally important. A well-designed mailer box reduces transit damage, lowers returns, and creates a branded moment that encourages repeat purchases and social sharing. Durable mailer packaging communicates reliability and care from the moment customers receive their order.
Materials & Structural Options Choose the right construction for strength and sustainability:
- Single-wall corrugated for lightweight protection
- Double-wall corrugated for heavier items and extra durability
- R-flute or E-flute options for different cushioning and printability
- Kraft and coated finishes for natural or premium looks
- Tear strips, locking tabs, and self-seal adhesive for easy packing and opening
Design & Customization Features Tailor every detail to match your brand and fulfillment needs:
- Full-color printing and Pantone matching across the exterior and interior
- Custom dielines for mailer panels, tuck-in flaps, and auto-lock bottoms
- Die-cut windows, handles, and partition inserts for organized packing
- Printed instructions, branded messaging, and QR codes inside the box
Printing & Finishing Capabilities High-quality print and finishing to enhance brand perception:
- Digital printing for short runs and variable branding
- Offset printing for large runs with color consistency
- Matte, gloss, or soft-touch coatings and spot UV for premium feel
- Sustainable inks and water-based varnishes available on request
Protection & User Experience Designed to protect during transit and delight recipients:
- Secure fit with custom inserts (cardboard, molded pulp, or foam)
- Cushioning options and compartmentalization to prevent shifting
- Easy-open tear strips and resealable adhesive closures for convenience
- Stackable designs for efficient warehousing and shipping
Sustainability & Responsible Choices We prioritize eco-friendly options to reduce environmental impact:
- Recycled and FSC-certified corrugated materials
- Minimal-material dielines to reduce waste and lower shipping weight
- Recyclable adhesives and water-based coatings where possible
- On-pack recycling icons and messaging to guide consumers
Quality Assurance & Compliance Our production follows rigorous quality checks for strength, print accuracy, and consistency. We provide material certificates, lead-time guarantees, and testing support for fragile or regulated goods.
Scalable Production & Fulfillment Support Flexible manufacturing to meet any order size and timeline:
- Fast samples and mockups for packaging approvals
- Small-batch runs for startups and seasonal promotions
- High-volume manufacturing for national distribution and subscription services
- Kitting, fulfillment integration, and logistics support for direct-to-consumer brands
Ideal For
- E-commerce retailers and DTC brands
- Subscription box companies
- Apparel and accessory brands
- Electronics and fragile goods
- Food and consumable shippers (with appropriate inserts)
How We Work
- Share Specs: Product dimensions, order volumes, shipping method, and branding files.
- Design & Mockup: Receive dielines and visual mockups with material suggestions.
- Prototype: Approve physical samples before full production.
- Manufacture: Quality-controlled printing, cutting, and finishing.
- Deliver: Timely nationwide shipping with fulfillment support.
Get Started Protect, present, and promote your brand with custom mailer boxes from Custom Packaging Makers. Contact us for a quote, upload artwork, or order samples today. Make every delivery a branded experience your customers remember.
